The total capacity and utilization rate of your production facility visualized! Achieve complete situational awareness with 3D Digital Twin.

Food and beverage industry

The total capacity and utilisation rate of your production facility visualised

Visualising production data makes it available to management and personnel in real time. This allows for cost savings and up-to-date monitoring of production.

Built on our Genius Core™ platform, our 3D Digital Twin application is an identical copy of the physical real world that collects and visualises information from existing devices and systems. The status of your production plant’s operations is clear 24/7 remotely from anywhere, and on any device. A single screen, multi-layered view provides plenty of information in a user-friendly format. Navigating between different data layers is easy.

With help from our app, production can be optimised further. At a glance, you can see what the machines are currently producing, their utilisation rate, as well as the maximum capacity and how much of it is in use.

With the help of real-time information, operations are more predictable and deviations in, for example, conditions can be reacted to immediately. Circumstances can also be examined retrospectively. The system can be installed without any need for renewal of the production monitoring system or for other new system acquisitions. If production is not automated, data can also be entered manually. If, on the other hand, not all the necessary information is available from the devices or systems, new monitoring targets can be censored according to your wishes.

Matti Ilvonen

Key features

01 Visualise data collected from production

Our 3D Digital Twin app creates an identical copy of the physical real world that collects and visualises data from production. Information is obtained from existing equipment and systems. The information can also be collected manually.

02 Optimise production further

We visualise your production based on existing information, allowing you to make the necessary changes toward more profitable production and more efficient management. You can outline the production processes, their bottlenecks, and rearrange your production if necessary.

03 Respond to deviations quickly

Reduce production line interruptions and achieve cost savings. If necessary, you can also transfer maintenance system information to the application.

04 Make the timely use of your products possible

Visualisation of storage facilities with 3D Digital Twin allows food products to be used at the right time. The desired minimum and maximum level can be defined for each food or raw material. With visual tracking, balances are available immediately, and the optimal amount of raw material is in stock.

05 Updated condition data and quality monitoring visualised and documented

The digital central view makes quality control easier. You are up-to-date on current and past condition data. In the case of complaints, the factual information and deviations at the time of the incident can be viewed retrospectively.

Monitor food waste and energy consumption, create safe operating conditions.

“The goal was to enable more precise monitoring of production and obtain more reliable data. High-quality data can be used to improve production processes and cut costs.

We have been extremely satisfied with our cooperation with Process Genius Oy. We have gotten exactly what we needed.”


Want to hear more?
Contact our expert

Jani Akkila

Chief Executive Officer (CEO)
+358 400 362 024