Genius Core™ 3D Digital Twin platform

3D Digital Twin SaaS platform is developed for industrial environments

Genius Core™ 3D Digital Twin is specifically designed for professionals in the manufacturing, food and process industries, capturing and visualizing all the data you need from your factory environment and systems in one real-time view.

For factory managers, quality controllers and other production staff, Genius Core™ is a tool for data-driven and confident decision-making. Make it yours now.

Why choose Genius Core™

Factory in your pocket – All the information you need at one glance

For more than 10 years, Process Genius has been solving challenges with the biggest players in the manufacturing and process industries and has developed the industry-specific 3D Digital Twin platform to enhance the interaction between people and data. We wanted to focus on building a rapidly deployable, cost-effective and configurable digital twin specifically for industrial needs – rather than delivering mid-range digital twin solutions tailored to the different needs of different industries.

With our Genius Core™ platform, production managers can access an intuitive platform that makes it easier to streamline production, anticipate problems and get a real-time overview of the production situation anytime, anywhere.

No one knows your factory better than you do

Easily configure the look and feel to match your production needs and goals

Add your own factory template

Configuring the platform is as simple as 1,2,3. First upload a 2D or 3D model of your factory, which can be a CAD/STEP model or even a paper drawing. Add any POIs (points of interest) you want to the model, for example, safety and recycling points, production lines and individual machines.

Connect your IoT data to the platform

Integrate the data from the sensors into the platform in the settings with a few clicks. Then connect the data to the data points you have set. With this integration, you can monitor real-time data on your production from the comfort of your home.

3. Customize the reports and dashboards to your liking

The reports and dashboards are completely customizable. You can add different widgets to monitor the performance of your machines, for example. Precise search filters allow you to easily monitor the status and data of your production to the extent you need.

Features

Key features of the Genius Core™ 3D Digital Twin

Planning, monitoring and improving production efficiency

With Genius Core™ dashboards and reports, you can track key metrics, identify areas for improvement and make informed decisions that directly impact the success of your goals.

Production monitoring
Machinery utilization rate
Detecting bottlenecks
24/7 situational awareness

Predictive maintenance

The platform minimizes the time needed for maintenance shutdowns, their planning and production stoppages. You can forget about ticketing, as the information you need to plan maintenance visits, such as work permits, is available in real time on the platform.

Accident and deviations data
Machine deviation reports
Preventive maintenance and maintenance scheduling
Maintenance notifications
Maintenance instructions available immediately

Safety and security

See a holistic security snapshot from a single view. Real-time reporting of safety findings will help you understand the incidents that have occurred in your factory so that they can be effectively prevented in the future.

Reporting of near misses
Safety view, where the plant’s fire extinguisher locations, emergency exits, eye wash points, etc. are located.

Quality control

The Genius Core™ platform will notify you immediately of any deviations in production. The digital dashboard makes it easier to monitor quality. You are informed about current and past conditions. In the event of a complaint, you can view the circumstances and anomalies at the time of the incident afterwards.

User-defined points in factory areas and equipment to which you can link documents, work instructions, lists of tools and other documentation on what each point should have to facilitate audits
Monitoring of environmental data such as air temperature, humidity and temperature

Sustainability

With the 3D Digital Twin platform, you can visualize and thus make visible a variety of sustainability indicators. You can make use of the data for audits, for example.

Real-time monitoring of water and electricity consumption

Integrations

Combine data from different databases in one view

Don’t let multiple systems and data noise stop you from realising the full potential of your business.

Our platform allows you to integrate the tools that you and your employees use for day-to-day management. This allows you to create a seamless and efficient workflow that maximizes productivity and makes day-to-day management easier by creating a clear, reliable overview of the key monitoring points of your production, anywhere, anytime.

Want to learn more about integration opportunities and our platform technology? Send us a message and one of our experts will get back to you as soon as possible.

OPC UA

The Genius OPC-UA software module and our Beckhoff Gateway solutions ensure effortless integration into factory systems by enabling real-time data access as part of a service package.

If OPC UA connectivity is not available, we use industrial wireless sensors to measure various parameters. This provides our customers with information on the desired parameters, such as machine utilization and power consumption, temperatures and ambient humidity.

ERP, OEE, MES, EAM, SCADA and database integrations

Genius Core™ 3D Digital Twin can integrate data from popular ERP systems as well as OEE, MES and SCADA software. In addition, our platform can connect to various environmental sensors, device sensors and third-party systems such as factory, material, document management and manufacturing systems.

Azure AD

Genius Core™’s Azure AD integration enables seamless access management for you and your team. With integration, you can streamline user authentication and authorisation processes and ensure better security and efficiency. Azure AD integration allows you to manage users centrally, making it easy to log users in and manage their identity.

View customer stories

More than 60 customers are already using our 3D Digital Twin solution

“An up-to-date snapshot of production and maintenance has enabled production management based on facts at Konecranes plant in Hyvinkää. The application has brought good results in operational use, and productivity has increased significantly during a six-month monitoring period. The best thing about the application is that you can even use it on your phone, taking remote monitoring to a whole new level.”
Tuomas PatanenFactory Manager, Konecranes

FAQ

Questions? We are happy to answer

What is a digital twin?

The term Digital Twin is usually used for an application that aims to digitally represent the physical world and activities and make predictions about it. These applications usually create a 3D digital model of an object, which is then enriched with data from the real world. The first definition of the digital twin dates back to the early 2000s and the term became more widespread after the mid-2010s with industrial digitalisation.

At the heart of the digital twin is the use of information from different sources and presenting it clearly to the end user. Since there can be as many sources of information and use cases as there are manufacturing companies, simply bringing in information and presenting it will not go far. That’s why our digital twin technology has been developed to meet the different needs of its creation. The modular and fully configurable platform allows you to customise factory views, data sources, reports and user levels to suit your business needs.

How will Genius Core™ increase my production productivity?

Genius Core™ 3D Digital Twin provides real-time visibility into the different processes, machines and production lines in your factory with accurate data. This gives you a tool to help you manage your production in a data-driven way. With an intuitive and user-friendly platform, you can easily monitor machine utilisation, minimise production downtime, optimize performance, streamline processes, improve quality control, identify the causes of problems and monitor real-time links between process data, production downtime and waste.

Does Genius Core™ provide quality assurance and data security?

Yes. To ensure the best service and software development, we continuously improve the quality and efficiency of our operations. In addition to our long experience and feedback from the industry, we use Agile and Scrum methods to develop our services and software. We use ISO 9001 and ISO 27000 standards, as well as ITIL and Cobit models.

Ensuring data security is extremely important to us. The application we use for data collection is designed only to transfer data to our platform. Our platform runs on a separate public cloud environment, Microsoft Azure, which ensures a secure infrastructure for our solutions.

What are the costs and fees to use Genius Core™?

We aim for transparency and simplicity in our initial pricing, so you know exactly what to expect. Pricing of the service and for example small deployments starts from 2500€/month (including 20h of expert work) and larger deployments typically start from 4800€/month (including 40h of expert work).

Who can tell me more about your solution?

Our sales team is always ready to answer your questions and work with you to find the best ways to use the digital twin in your production. In addition, together we can organise a Genius Day™ workshop, based on real data from your factory, and provide a more detailed assessment of the data visualisation model that suits your needs.

All the information you need at one glance. One platform.

Want to know more about our solution for your organization? Please drop us a line and we’ll be in touch!

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